Problem with merging components

Hello,

I’m trying to merge 2 components of 8994 and 6016 cameras. In total 15010 cameras.

Images are acquired with Mavic 3E RTK and are aligned with normal settings and 20/40K max features.

Unfortunately it takes too long and the Matching is not moving over 10% for the last 24 hours.

The question should i leave it another 24 hours or is it a waste of time?

I never had such issues with older versions, I have 128GB RAM and it’s not even using it all.

After 40 hours of waiting to finish merge I gave up.

I just don’t understand why there is no obvious feedback when there are issues / or problems with merging.

Also I found out that aligning on the new Feature detection quality: high it takes longer to align and when you export components it takes like 100 times more to export the component.

I used to work with components in the older versions without any issues.

Right now I’m working on this project with this workflow:

And more specifically using overlap cameras. I will post more information when I’m done with all components and final alignment.

Hello Dimitros,
unfortunately there is a bug when the component has more than 65M reprojections (which is your case). To get fewer reprojections try to set the Max features per image value to a lower number.

(post deleted by author)

Thank you for the feedback.

Some sections include dense vegetation, which reduces repeatable features and tie points. To achieve a stable alignment, I had to increase the max detected features/tie points to 40K or more.

Will this bug get patched next version?

All my cameras are about 37K. I’m trying the “Merge using overlaps” workflow with 5 components.

Do you think this will work? or the bug will still prevent the merging? Maybe try an older version of RS to merge components?

Update: I tried “Merge using overlaps” it didn’t work. Probably I’m reaching the threshold of 65M reprojections.

The bug should be solved in the next release.

1 Like

I’m posting this in case anyone else runs into a similar problem.

I downloaded RealityCapture (Scan) version 1.4.2 and processed my dataset there instead of the latest release.

I had around 40,000 photos, which I split into five separate parts, each representing a distinct region of the scanned area. The total area was quite large, so this segmentation was necessary even from the scanning stage.

For each region:

  • I identified the overlapping cameras and included them in both adjacent parts, ensuring proper overlap between datasets.

  • Each part contained 6,000–11,000 photos and took roughly 3–5 hours to align.

After aligning each part individually, I exported the alignment registration for each.

Then I merged the components one by one:

  1. Combined the first and second components

  2. Exported the new merged component

  3. Repeated the process, merging that with the third, and so on

In the end, I had a single, correctly merged component without alignment errors or misalignments — as long as each part was well aligned beforehand.

After that, I continued with the normal workflow.

My Takeaways

  • Stability: Version 1.4.2 was noticeably more stable than the latest release.

  • Accuracy: The estimated values (e.g. alignment precision, reprojection errors) were much closer to reality, whereas the latest version produced inconsistent results.

  • Speed: Alignment was slightly slower, but overall more reliable for users familiar with RC’s workflow.

  • Export performance: The export registration process was significantly faster — in version 1.4.2 it completed in just a few minutes, while in the latest version (high mode) it often took 30+ minutes per alignment.

Hopefully this helps anyone struggling with large datasets or instability in newer releases of RealityScan.