Inventor Datasmith Import Fail

I haven’t ran into any size limit as of yet, sorry. If there are only certain assemblies that are giving you problems importing, there’s most likely something different in there that datasmith isn’t liking that isn’t in any of the assemblies that import without failing. For me, it was LOD’s, but maybe you have some position details saved? Are any assemblies using a non-master representation somewhere? Any parts enabled/disabled/not-visible?