Hey MulleDK19 -
This has to do with font setup when you first import it into the engine, since the engine treats fonts as a texture, some fonts will include pages and those pages will vary based on imported font size, larger font usually equals more pages. However, all of this should be visible in the Editor before packaging. And you are not doing anything more than spawning the text render component? I am happy to continue to look into this if you can send me a project in which this occurs and if you are using a custom (not engine specific) font I will need that as well. You can upload a zip here if small enough or upload to dropbox and post a link.
Thank You
Eric Ketchum