Well good luck then, keep me updated whether everything works fine. Sharpening and clarity would not normally be too recommended, but in a case like this one, it may be useful.
Ok, just as a little “post mortem” feedback: I managed to make it all work in the end. I changed a few details in the powder mixture and went for different alignment settings that worked better with some of the models. Not sure what the initial problems were but I think the lighting gradient on those thin areas are to harsh for RC to pick up properly. So the thinner the geometry, the tighter the curve is and it’s less likely to go through.
Either way, I think I have it under control now. Thanks for the support Erik!
Pleasure is mine Sir, glad you got it fixed.