When i zip my project and open it, its just the basic level setup and content.

When zipping Unreal only uses the CONFIG and CONTENT folder and the *.uproject file. So the size could be possible. What you could try is to set your map as the standard map in PROJECT SETTINGS => MAPS&Modes:

And what do you mean with empty content browser? Is there really nothing ? could you show a screenshot? Did you maybe activate a filter?
image